Moffat 500 TC podręczniki

Moffat 500 TC Dokumentacja (336 strony)

Marka: Moffat | Kategoria: Silnik | Rozmiar: 3.41 MB |

Angielski

Spis treści

544G, 544G LL, and

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544G TC Loaders

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624G Loader

1

644G Loader

1

(Serial No. 557739-)

1

Introduction

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TX,DH2121 -19-08JUN96

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TX,DH2283 -19-02OCT92

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HELP!! HELP!! HELP!! HELP!!

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Contents

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T100127 –19–21FEB96

14

RECOGNIZE SAFETY INFORMATION

15

UNDERSTAND SIGNAL WORDS

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FOLLOW SAFETY INSTRUCTIONS

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TX,05,DH1525 –19–21JUN91–1/1

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TX,05,DH1573 –19–18MAR91–1/1

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TX,05,DH2478 –19–26SEP92–1/1

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T82,BHSA,CL –19–14MAR90–1/1

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USE HANDHOLDS AND STEPS

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PREVENT MACHINE RUNAWAY

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USE SEAT BELT PROPERLY

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MAINTAIN SEAT BELT

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SECONDARY EXITS

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TRAVEL SAFELY

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T6964AD –UN–20DEC88

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DRIVE MACHINE SAFELY

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T6582AS –UN–25OCT88

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OPERATE MACHINE WITH CAUTION

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T6642EF –UN–18OCT88

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OPERATING ON SLOPES

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T7050AB –UN–03AUG89

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CARRYING LOADS

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AVOID POWER LINES

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BEWARE OF EXHAUST FUMES

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KEEP RIDERS OFF MACHINE

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PREPARE FOR EMERGENCIES

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HANDLE STARTING FLUID SAFELY

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CLEAN TRASH FROM MACHINE

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PROTECT AGAINST FLYING DEBRIS

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WEAR PROTECTIVE CLOTHING

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PROTECT AGAINST NOISE

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USE SAFETY LIGHTS AND DEVICES

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N36564 –UN–10FEB89

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KEEP THE OPERATOR PROTECTIVE

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STRUCTURE (OPS) IN PLACE

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WARN OTHERS OF SERVICE WORK

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T7447AO –19–22APR91

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PRACTICE SAFE MAINTENANCE

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TS218 –UN–23AUG88

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SUPPORT MACHINE PROPERLY

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TS229 –UN–23AUG88

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DX,PAINT –19–03MAR93–1/1

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DX,TORCH –19–03MAR93–1/1

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AVOID HIGH-PRESSURE FLUIDS

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CLEAN THE MACHINE REGULARLY

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T6642EJ –UN–18OCT88

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SERVICE COOLING SYSTEM SAFELY

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STORE ATTACHMENTS SAFELY

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DISPOSE OF WASTE PROPERLY

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Safety Signs

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T7939AI –19–22MAR93

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T7773CV –UN–31AUG92

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A-Warning Decal

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T8417AD –19–09FEB95

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T7593AC –19–30AUG91

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T6976AE –UN–30JAN89

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T7939AK –19–22MAR93

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T8029AF –UN–15JUN93

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T7934AM –19–01FEB93

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T100703 –UN–22MAR96

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Left Side Shown

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T8029AR –19–16JUN93

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T8029AQ –UN–21JUN93

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T7829AT –19–17SEP92

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A-Warning Decal, If Equipped

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Right Side of Machine

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T7916AC –19–06JAN93

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T7773AZ –UN–10AUG92

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T7748CU –19–14OCT92

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T7773CA –UN–10AUG92

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T7829AQ –19–31AUG92

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T100702 –UN–22MAR96

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T7829AU –19–17SEP92

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T7839BB –UN–17SEP92

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Operator’s Station

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T8375AN –UN–02DEC94

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STOP INDICATOR AND ALARM

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T7673AM –UN–06JAN92

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T6201BL –UN–18OCT88

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DIGITAL DISPLAY

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T7747AT –UN–19MAY92

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FUEL GAUGE

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ENGINE OIL PRESSURE INDICATOR

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ALTERNATOR VOLTAGE INDICATOR

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ENGINE AIR FILTER RESTRICTION

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INDICATOR

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RIGHT TURN SIGNAL INDICATOR

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BRAKE OIL PRESSURE INDICATOR

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PARK BRAKE INDICATOR

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FASTEN SEAT BELT INDICATOR

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ETHER INJECTION INDICATOR

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LEFT TURN SIGNAL INDICATOR

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T7747AM –UN–19MAY92

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T7747AN –UN–19MAY92

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T7747AO –UN–19MAY92

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PARK BRAKE SWITCH

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NEUTRAL LOCK

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T7747BI –UN–19MAY92

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HORN BUTTON

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T7747BJ –UN–19MAY92

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TURN SIGNAL SWITCH

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VANDAL SHIELD—IF EQUIPPED

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WASHERS—IF EQUIPPED

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ADJUSTING STEERING WHEEL TILT

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OPENING SIDE WINDOW

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CAB DOOR RELEASE

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OPERATING LIGHTS

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HEATING AND AIR CONDITIONING

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CONTROLS

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ADJUSTING SUSPENSION SEAT

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SEAT BELT

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T8415AA –UN–09FEB95

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STORAGE COMPARTMENT

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T8029AK –UN–15JUN93

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Break-in

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AFTER THE FIRST 100 HOURS

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Pre-Start Inspection

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Operating the Engine

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T7747BU –UN–19MAY92

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WEATHER STARTING AID)

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COLD WEATHER WARM-UP

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STOPPING THE ENGINE

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Driving the Machine

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GENERAL DRIVING PRECAUTIONS

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SHIFTING THE TRANSMISSION

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TRAVEL SPEEDS

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STOPPING THE MACHINE

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PARKING THE MACHINE

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Operating the Machine

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TWO LEVER DESIGN

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QUICK SHIFT SWITCH

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T7773CE –UN–21AUG92

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PIN DISCONNECT SWITCH—544G TC

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BOOM DOWN SWITCH

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T7773AT –UN–30JUL92

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T100664 –UN–12MAR96

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T6601AI –UN–21OCT88

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ADJUSTING RETURN-TO-DIG

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T6599AD –UN–21OCT88

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GENERAL OPERATING TIPS

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T7208AV –UN–30JAN90

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USING THE LOADER BUCKET

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T7747BB –UN–19MAY92

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T7747BC –UN–19MAY92

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T7208AR –UN–30JAN90

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T7747BD –UN–19MAY92

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BACKDRAGGING

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T7747BG –UN–19MAY92

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BACKFILLING

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T6603AO –UN–20OCT88

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TRUCK LOADING

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T7511CN –UN–27JUN91

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TOWING PROCEDURE—ENGINE

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OPERATIONAL

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T6629AM –UN–20OCT88

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TOWING PROCEDURE—ENGINE NON

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Transporting

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LIFTING THE MACHINE

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T7477AV –UN–19MAR91

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Fuels and Lubricants

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FUEL TANK

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DIESEL ENGINE OIL

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T101239 –19–22MAY96

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T100663 –19–10MAY96

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T8358AI –19–27MAR95

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LUBRICANT STORAGE

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MIXING OF LUBRICANTS

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Periodic Maintenance

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LOCKING MACHINE FRAME

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BOOM LOCK

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SERVICE DOORS

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OPENING GRILLE DOOR

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MAINTENANCE AND REPAIR RECORD

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KEEPING SYSTEM

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T7511CO –UN–27JUN91

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OILSCAN

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*includes 544G LL and 544G TC

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Maintenance—As Required

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TIRE PRESSURES

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TX,55,JC1157 –19–03JUN96–1/1

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TX,55,JC1158 –19–03JUN96–1/1

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TX,55,JC1159 –19–03JUN96–1/1

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TX,55,DH2551 –19–16JUN93–1/1

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CLEAN OR REPLACE AIR CLEANER

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ELEMENTS

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T6119AF –UN–01NOV88

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T6119AG –UN–01NOV88

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CLEAN DUSTY PRIMARY ELEMENT

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INSPECT ELEMENT

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T90684 –UN–10NOV88

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CHECK AIR INLET COVER

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T6779BQ –UN–19OCT88

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INSPECT SERPENTINE BELT—644G

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T7405BG –UN–15NOV90

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DRAIN FUEL TANK

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T7773CN –UN–21AUG92

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(WATER SEPARATOR)—544G, 624G

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T8387AD –UN–17DEC94

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(WATER SEPARATOR)—644G

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T100696 –UN–22MAR96

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T8295AA –UN–10AUG94

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LUBRICATE PIVOTS

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CHECK ENGINE OIL LEVEL

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544G Shown

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624G Shown

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644G Shown

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CHECK HYDRAULIC OIL LEVEL

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T7773CB –UN–10AUG92

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T8029AM –UN–15JUN93

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CHECK TRANSMISSION OIL LEVEL

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T7773CP –UN–21AUG92

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Maintenance—Every 100 Hours

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LUBRICATE BOOM, BUCKET, AND

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CYLINDER PIVOTS—544G TC

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T7829BH –UN–17SEP92

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Five Points

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CHECK CAB FRESH AIR FILTER—IF

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EQUIPPED

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T7829AC –UN–31AUG92

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Maintenance—Every 250 Hours

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CHANGE ENGINE OIL AND REPLACE

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T7853AI –UN–08OCT92

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CHECK RADIATOR COOLANT LEVEL

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T6642EK –UN–01NOV88

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Maintenance—Every 500 Hours

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AND TERMINALS

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TS203 –UN–23AUG88

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T6758AA –UN–21OCT88

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CHECK COOLANT

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T101279 –19–14MAY96

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TS281 –UN–23AUG88

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SEPARATOR)

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T100705 –UN–22MAR96

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REPLACE HYDRAULIC RESERVOIR

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BREATHER FILTER

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OIL LEVEL—IF EQUIPPED WITH

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DIFFERENTIAL LOCK AXLE

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Maintenance—Every 1000 Hours

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T7853AB –UN–06OCT92

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REPLACE AIR CLEANER ELEMENTS

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CHANGE TRANSMISSION OIL AND

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REPLACE FILTER

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T7853AA –UN–23SEP92

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T7853AC –UN–06OCT92

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CHECK PARK BRAKE

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T7773AG –UN–11JUN92

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ADJUST PARK BRAKE

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T7747BR –UN–19MAY92

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T100701 –UN–22MAR96

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LUBRICATE FRAME HINGE PIVOTS

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T100690 –UN–22MAR96

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Maintenance—Every 2000 Hours

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T6233AG –19–27JAN89

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T6233AH –19–27JAN89

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ADJUST ENGINE VALVE LASH

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(CLEARANCE)—644G

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T6105BF –UN–24FEB89

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T6233AI –19–27JAN89

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T6233AJ –19–27JAN89

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Maintenance—Every 3000 Hours

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FILTER(S)—IF EQUIPPED

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Maintenance

180

T7829AN –UN–31AUG92

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544G, 624G Shown

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T100709 –UN–22MAR96

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DIESEL ENGINE COOLANT

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FILLING THE COOLING SYSTEM

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TEST THE COOLANT FREEZE—

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PROTECTION LEVEL

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T85402 –UN–10NOV88

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DO NOT ADJUST INJECTION PUMP

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T6523BW1 –UN–20OCT88

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T7833AJ –UN–10SEP92

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BLEEDING FUEL SYSTEM—644G

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SERVICE BATTERIES CAREFULLY

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CHECKING ELECTROLYTE SPECIFIC

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USING BATTERY CHARGER

193

TS204 –UN–23AUG88

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REPLACING BATTERIES

193

REMOVING BATTERIES

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REPLACING FUSES

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FUSE (BLADE-TYPE) COLOR CODES

194

RESETTING CIRCUIT BREAKERS

195

REPLACING HALOGEN BULBS

195

T6249AU –UN–19OCT88

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CHECKING NEUTRAL START SYSTEM

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BELT TENSION—IF EQUIPPED

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WELDING ON MACHINE

199

INSPECTING PARK BRAKE PADS

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T7853AU –UN–08OCT92

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T6523BZ –UN–25OCT88

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T6138AZ –UN–25OCT88

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T8137AC –UN–03DEC93

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CHECKING BRAKE ACCUMULATOR

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T100704 –UN–22MAR96

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CHECKING RIDE CONTROL

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ACCUMULATOR—IF EQUIPPED

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BLEEDING BRAKES

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X9811 –UN–23AUG88

205

T6522BR –UN–20OCT88

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CHECKING SECONDARY STEERING

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SYSTEM—IF EQUIPPED

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CLUTCH CUT-OFF ADJUSTMENT

207

T7817AL –UN–08SEP92

208

CYLINDERS, PUMPS OR MOTORS

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KEEP ROPS INSTALLED PROPERLY

209

TS176 –UN–23AUG88

209

*Torque tolerance is

212

DX,TORQ1 –19–20JUL94–2/2

214

CHECK OIL LINES AND FITTINGS

215

T85401 –UN–24JAN89

215

BOSS FITTINGS

216

T6243AE –UN–18OCT88

216

T6520AB –UN–18OCT88

217

FACE O-RING SEAL FITTINGS

218

T6243AD –UN–18OCT88

218

T6890BB –UN–01MAR90

219

04T,90,K174 –19–01AUG94–2/2

221

Operational Checkout

222

– – –1/1

229

T7825BB –UN–21AUG92

229

T7825BD –UN–21AUG92

229

T7825BE –UN–21AUG92

229

LOOK: Machine MUST NOT move

231

Troubleshooting

256

ELECTRICAL SYSTEM

269

HYDRAULIC SYSTEM

277

Symptom Problem

283

Solution

283

POWER TRAIN

284

SERVICE BRAKES

290

DIFFERENTIAL AXLE

292

DRIVELINE

294

PARK BRAKE

295

AIR CONDITIONING

296

PREPARE MACHINE FOR STORAGE

297

T47764 –UN–09NOV88

297

T5813AM –UN–09FEB89

297

MONTHLY STORAGE PROCEDURE

298

T6191AA –UN–18OCT88

298

T6181AU –UN–18OCT88

299

Machine Numbers

300

RECORD HYDRAULIC PUMP SERIAL

301

Specifications

302

544G SPECIFICATIONS

304

544G LL SPECIFICATIONS

306

T7829AX –UN–10SEP92

306

544G TC SPECIFICATIONS

310

T7829AY –UN–21SEP92

310

624G SPECIFICATIONS

314

T6603AC1 –UN–20OCT88

314

644G SPECIFICATIONS

318

T6603AD1 –UN–20OCT88

318

Crime Prevention Tips

322

PARK INDOORS OUT OF SIGHT

323

TS158 –UN–23MAR89

323

WHEN PARKING OUTDOORS

323

TS144 –UN–23AUG88

323

REDUCE VANDALISM

324

T7223BB –UN–22FEB90

324

REPORT THEFTS IMMEDIATELY

324

TS146 –UN–09JAN89

324

Page Page

325

Checklists

331

PARTS CATALOG

333

OPERATOR’S MANUAL

333

TECHNICAL AND SERVICE MANUALS

333

TX,LIT1 -19-08JUN96

334

TS1643 -UN-12SEP95

335

DX,IBC,4 -19-12SEP95

335

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